BWS – Das Service Walzwerk

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Specialist in service

Specialist in service

At the BWS ServiceCenter, strips of stainless and high-carbon steel, nickel-based and titanium alloys can be slit on precision strip shears from a strip width of 2.00 mm and a thickness of 0.03 mm. Additional requirements such as sophisticated edge trimming or special finishes are implemented according to customer specifications.

Narrow strip

BWS precision slitting machines with exact plunge depths and kerf settings enable the narrowest dimensions from a strip width of 2.00 mm for both standard and special grades. Even with dimensions in the extreme range and high run length, BWS realizes the narrowest width and thickness tolerances over the entire strip length and a reduced ring bend.

Narrow strip is required for a wide variety of applications in the automotive industry, in telecommunications, e.g. for the production of superconductors, or in medical technology, among other things for the production of hypodermic needles.

Thin strip

Strip thicknesses between 0.03 mm and 0.50 mm in widths up to 420.00 mm are cut on precision strip shears specially designed for BWS. Strip thicknesses below 0.03 mm are possible on customer request. BWS slits stainless, acid and heat-resistant steels as well as nickel-based and titanium alloys in the foil area. Coils of up to 10 t with a maximum outside diameter of 2000 mm can be processed, reaching a run length of up to 80 km with low strip thickness.

Innovative technologies and sustainability aspects demand always thinner and more precisely rolled strips with long run length. Thin strip or foil is used for the production of fuel cells, superconductors and OLED displays, among other applications. The reduced insert thickness results in weight, energy and cost savings.

Special edges

As a specialist in the markets of edge trimming, BWS has extensive expertise and access to state-of-the-art processing equipment.

According to customer requirements, geometries are produced in right-angled, sharp-edged and rounded designs, combinations of these geometries are possible. On request, BWS realizes defined rounded edge designs with customer-specific angle specifications, for example 45° / 30° (one-sided) from 1000 MPa.

If a defined cutting burr is required for further processing, for example as a welding filler, this can also be implemented.

Edges

Mill edge

Slit edge

Slit edge low burr

Deburred edge

Round cornered edge

Rounded edge

Square edge

One bevelled edge

Special coil specifications

Multiring

A multi-ring consists of various individual rings which are welded together lying on a pallet so that the entire ring stack can be unwound without interruption. Manual feeding of individual rings is no longer necessary. Due to the packaging form Multiring, a run length of up to 20 times the length of the individual rings can be achieved.

Delivery form Multiring suitable for

Stainless steels, Nickel-based alloys, Titanium, High-Carbon steel (C-Steel)

Coil inner diameter in mm

300 / 400 / 508

Coil outer diameter in mm

< 1850

Thickness in mm

0,1 - 0,8

Width in mm

10 - 40

Wound width in mm

-

Weight in kg (max.)

3000

Spools

Maximum ORD (outer ring diameter) is required for setup time-optimized production. If the run length of a single ring is not sufficient, the run length can be multiplied by welding individual rings to form coils.

Delivery form spools suitable for

rostfreie Edelstähle (RSH-Güten), Nickelbasislegierungen, Titan, hochgekohlte Kohlenstoffstahl (C-Stahl)

Coil inner diameter in mm

300 / 400

Coil outer diameter in mm

< 800

Thickness in mm

0,2 - 1,3

Width in mm

5 - 30

Wound width in mm

Wooden spools: 150 / 320
Cardboard spools: 300

Weight in kg (max.)

Wooden spools: 550
Cardboard spools: 500

Pack Wrapping

Especially with thicker strip dimensions from 0.90 mm, pack-wound coils increase productivity. Longer production runs are made possible by welded individual rings.

Delivery form pack wrapping suitable for

Stainless steels, Nickel-based alloys, Titanium, High-Carbon steel (C-Steel)

Coil inner diameter in mm

400 / 508

Coil outer diameter in mm

< 1100

Thickness in mm

0,9 - 4,0

Width in mm

8 - 40

Wound width in mm

200

Weight in kg (max.)

1300

Bars and blanks

After splitting and before cross-cutting, the strip is straightened or the ring bend is eliminated. BWS produces bars with very good flatness properties while maintaining the tightest length tolerances in lengths up to 8 m.

Delivery form spools suitable for

Stainless steels, Nickel-based alloys, Titanium, High-Carbon steel (C-Steel)

Thickness in mm

0,3 - 4,0

Width in mm

8 - 300

Length in mm

≤ 8,00

Packaging in detail

1. Pallets with several coils

1.1 Coils packed eye to sky on one-way pallet with spacers without pallet cover
1.2 Coils packed eye to sky on one-way pallet with spacers and covered with shrink-wrap
1.3 Coils packed eye to sky on one-way pallet with spacers and covered with paper hood
1.4 Coils packed eye to sky on one-way pallet with spacers and covered with wooden box
1.5 Coils packed eye to sky on Euro pallet with spacers without cover
1.6 Coils packed eye to sky on Euro pallet with spacers and shrink wrap
1.7 Coils packed eye to sky on Euro pallet with spacers and paper hood

2. Pallet with single coil

2.1 Coil packed eye to sky on one-way-pallet without cover
2.2 Coil packed eye to sky on one-way-pallet with shrink wrap
2.3 Coil packed eye to sky on one-way-pallet with paper hood
2.4 Coil packed eye to sky on one-way-pallet with wooden box
2.5 Coil packed eye to sky on Euro pallet without cover
2.6 Coil packed eye to sky on Euro pallet with shrink wrap
2.7 Coil packed eye to sky on Euro pallet with paper hood

3. Pallets with multistrip

3.1 Multistrip on one-way pallet

4. Coils standing, unpacked

5. Pallets with spools, standing with horizontal axe

5.1 Wooden spool on one-way pallet standing with horizontal (eye to the wall) axe
5.2 Cardboard spool (cardboard core and cardboard sheet) on one-way pallet standing (eye to the wall)

6. Cut lengths

6.1 Bundled
6.2 On wooden boards
6.3 In wooden boxes

7. Special customer requests for packaging

7.1 Weight per packing unit
7.2 Design and size of pallet
7.3 Number and kind of coil tying
7.4 Number and kind of interleaving spacer strips
7.5 Corrosion protection
7.6 Kind of wood and wood protection used
7.7 Marking of material and packing

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